NEOCOUNTER CM-ONE AUTOMATIC CAMERA COUNTING SYSTEM

High-Speed, Non-Contact Optical Inspection for Modern Manufacturing

Target Applications Across Various Materials

The NEOCOUNTER CM-One accurately handles thin, delicate, transparent, or stacked items:

• Printing & Packaging: Labels / Stickers, Envelopes, Folded Leaflets / Manuals, Books, Small Boxes.

• Electronics & Precision Parts: Printed Circuit Boards (PCB), Transparent Plastic Cards, Washers / Gaskets.

• Metals & Industrial Materials: Thin Aluminum Sheets, Industrial Films, Seals.

Seal / Protective Seal	Envelope	Label / Sticker	Brochure / Instruction Manual	Gasket	Aluminum Sheet	PCB / Circuit Board	Transparent Plastic Card	Small Box	Book

KEY FEATURES 

1. Ultra-Fast & Effortless Operation

• Instant Real-Time Counting: Simply place the item on the table to get an immediate count in under 1 second—no start button required.

• Automatic History Logging: Auto-saves inspection history whenever paper/items are placed or removed.

• Fast Counting Mode: Quickly count items without triggering Pass/Fail inspection—ideal for stocktaking unknown quantities.

• Production Batch Counter: Built-in production counter displays customizable pop-up messages upon reaching set quantities.

2. Non-Contact Technology (100% Scratch Prevention)

• Zero Surface Damage: Non-contact optical scanning eliminates mechanical rollers or grippers, fully protecting glossy labels, films, aluminum plates, and PCBs.

• Maintenance-Free & Quiet: Designed without moving mechanical parts, ensuring long-term reliability, silent operation, and zero routine maintenance costs.

3. Uncompromised Accuracy & Error Elimination

• 3-Zone Independent Verification: Simultaneously counts and cross-checks results across 3 distinct areas for 100% accuracy.
• Continuous Match Checking: Customizable continuous match check setting (1 to 100 consecutive checks).
• Area Averaging Function: Delivers stable counting results unaffected by warped, curved, or uneven surfaces.

4. Next-Generation Area Camera Technology

• Area Surface Scanning: Scans full surface areas using an Area Camera rather than traditional line-scan methods.
• Ultra-High Resolution (Up to 5,500 Pixels): High-pixel sensor paired with specialized optical lenses easily counts ultra-thin materials.
• Proprietary Shading Correction: Automatically compensates for lighting variations, accurately counting low-contrast or unevenly colored items.

5. Flexible Customization for Unlimited SKUs

• SKU-Specific Settings: Easily adjust sensitivity, inspection zones, and RGB color channels for different material types.
• Unlimited Preset Storage: Register and store unlimited product profiles for instant job switching.

Accurate Counting for Complex Stacks (Interleaf Paper Included)

Easily handles difficult inspection cases, ensuring 100% accuracy even when products are stacked with interleaf / separator paper.

• Counting Speed: Approx. 10–20 counts/second
• Target Materials: Printed Circuit Boards (PCBs)—including ultra-thin PCBs and stacks with interleaf paper.
• Batch Capacity: Approx. 20–100 items per count
• Folded Paper Specs: Suitable for single-fold or multi-fold paper (Thickness: 0.1 mm or greater)

INTUITIVE REAL-TIME DISPLAY & USER INTERFACE

• Color-Coded Pass/Fail Judgment: Instantly displays PASS (Blue/Green) or FAIL (Red) for rapid visual confirmation. (Note: Color indicator is disabled in count-only mode).
• Real-Time Live Image Feed: Displays high-resolution camera feeds the moment items are placed down.
• On-Screen Guide Lines: Displays count position guide lines directly on the live image for quick setup and alignment.
• Production & Cumulative Tracking: Auto-updates batch counts and total accumulated counts in real time.